custom packaging inserts
We specialize in precision-engineered custom packaging inserts that protect your products, enhance your branding, and elevate the unboxing experience. With a full range of materials and tailored solutions, we help businesses deliver packaging that performs and impresses.
- Small MOQ
- 16+ years of manufacturing experience
- A free sample on request
- Available in many different styles and designs
Your Trusted Partner in Custom Packaging Inserts
We specialize in creating custom packaging inserts that combine precision protection with premium presentation. With a focus on functionality, sustainability, and brand alignment, we offer a full range of insert solutions including foam, cardboard, plastic trays, and molded pulp.
Backed by years of experience and a client-first approach, we serve businesses across electronics, cosmetics, food, and retail sectors. Our goal is simple: to help you deliver a better unboxing experience, improve product safety, and elevate your packaging from the inside out.
Expertly Engineered Inserts for Optimal Product Protection
Explore a wide range of custom insert options to find the most suitable material for your product. Each packaging insert is carefully designed and manufactured to match the exact shape and size of the product, ensuring a precise fit and reliable protection backed by proven expertise.
Black Foam Insert
Cardboard Insert
Molded Pulp Insert
PET Blister Insert
White Leather Insert
EVA Foam Insert
Egg Crate Foam Insert
EPE Foam Insert
Why Choose Our Paper Inserts
Our paper inserts are designed to provide protection, stability, and a premium look for your packaging, making every unboxing experience better.
Made from recyclable paper, our inserts are sustainable, cost-effective, and easy to handle without adding extra weight.
Each paper insert is tailored to fit your product perfectly, enhancing stability while offering flexibility for different box styles.
From size and shape to color and finishing, our paper inserts can be fully tailored to fit your product and brand needs.
What Are Box Inserts Made of?
Most inserts are made from cardboard or paper. These may be made from corrugated cardboard, gray board, or card paper. But foam products are also available and may be best suited to certain applications, such as glassware or heavy electronics. We can also make vacuum-formed PVC trays and holders.
Corrugated cardboard is lightweight yet strong, making it highly versatile for packaging. It’s ideal for space filling, blocking, bracing, and creating sturdy dividers or corner pads that protect products during shipping.
Gray board is thick, durable, and crafted from recycled waste materials, making it an eco-friendly choice. It’s cost-effective, flexible, and widely used for its rugged texture and natural look, perfect for sustainable packaging.
Card paper is thin, lightweight, and excellent for high-quality printing. It ensures sharp graphics and vibrant colors, making it ideal for small packages or detailed designs that require strong visual appeal.
Foam packaging (polyethylene or polyurethane) is lightweight, recyclable, and can be molded to any shape or size. It offers shock-proof protection for fragile products like electronics, glassware, or items with delicate surfaces, buttons, or switches.
Vacuum-formed PVC inserts are affordable, fast to produce, and deliver a snug fit for products of any shape. Ideal for electronics, toys, and food items, they ensure secure placement and enhance display appeal.
1. Eco-Friendly & Safe
Molded pulp inserts are made from natural, biodegradable materials that are healthy, odor-free, and safe for both users and the environment.
2. Heat-Resistant & Non-Toxic
Unlike foam, pulp packaging remains stable and non-harmful even in high-temperature environments—ideal for sensitive or food-grade applications.
3. Sustainable Alternative to Foam
Foam inserts may release toxic substances when exposed to heat. Choosing molded pulp shows your brand’s commitment to safety and sustainability.
4. Clean Packaging, Cleaner Conscience
Go green with recyclable molded fiber packaging that not only protects your products but also protects the planet.
Uniquely customize your cardboard inserts
Enhance your packaging with tailored designs that match your brand identity. From colors and shapes to surface finishes and logos, every detail can be customized to stand out.
Single copper paper
Double copper paper
Silver cardstock
Metallic Paper
Kraft paper
Special paper
Laser paper
PET
Order Process & Service Flow
From inquiry to delivery, our step-by-step process ensures efficient service, clear communication, and high-quality packaging results.
Inquiry Provides Solutions
When you send us an inquiry, our expert team carefully reviews your requirements and provides tailored solutions. We guide you in selecting the right folding box style, size, material, and finishing to match your product and brand positioning.
Provide a Quotation
Based on your packaging specifications, we prepare a detailed and competitive quotation. All costs are clearly outlined to ensure transparency, helping you evaluate options and make the best decision for your business with confidence.
Create Order Payment
Once the quotation and details are confirmed, you can proceed with secure order payment. This step officially starts the project, and our team ensures every order is processed promptly and managed with strict attention to accuracy.
Design and Draft
Our professional design team creates drafts and structural drawings according to your requirements. We provide digital previews or samples so you can confirm that the box style, printing, and finishing align perfectly with your brand vision.
Confirm the Production
After you approve the final design, our workshop team prepares production-ready manuscripts. Every detail is carefully checked to guarantee accuracy before moving into mass production, ensuring flawless packaging results.
Logistics Delivery
When production is complete, we arrange safe and efficient logistics delivery. With global shipping support and full tracking services, we guarantee your packaging will arrive on time and in excellent condition, ready for use.
Create a memorable unboxing experience with ease
Expert support
Work one-on-one with a dedicated product expert to ensure your box inserts are engineered to be the perfect fit.
Tailored solution
Hand tailored to your products’ needs and journey, our custom packaging inlays ensure optimal protection at every step.
Unified Experience
Boxes and inserts go hand in hand. Let us handle all of your packaging needs in one place for a perfect fit every single time.
Meticulous precision
From meticulous crafting to dedicated detail-work, our inlays guarantee a precise fit for optimal protection.
protective packaging
Crafting the perfect packaging for your product takes more than just one glance. With sizes, shapes and weights to consider — plus all the materials that go into making a durable and protective box to house your products and everything else — there’s no room for guesswork! Our structural design team will help you bring your packaging visions to life and ensure the optimal protection from box to insert.
Get Started with packboxprint Today!
Join our expert team for a seamless custom packaging experience.
📦 Free Kraft Box Samples
Experience our quality firsthand with complimentary kraft paper box samples.
✉️ 1-on-1 Project Support
Get personalized assistance for your kraft paper box orders from start to finish.
🎨 Custom Design Solutions
Tailored kraft box designs to match your brand, product, and sustainability goals.
🏔️ 20 Years of Expertise
Trusted experience in kraft paper packaging and printing services.
🚢 Reliable Global Delivery
On-time worldwide shipping with full tracking for all kraft paper box orders.
