Custom Mailer Boxes Manufacturer
We specialize in manufacturing high-quality custom mailer boxes tailored to your brand and shipping needs. With flexible sizing, durable materials, and full-color printing options, we deliver packaging solutions that protect your products and enhance customer experience.
Custom Mailer Boxes
Our custom mailer boxes are designed to combine durability, functionality, and style, making them ideal for e-commerce, retail, and subscription packaging. Made from high-quality corrugated or kraft materials, these boxes provide excellent protection during shipping while maintaining a professional appearance.
With endless customization options—sizes, colors, printing, finishes, and branding elements—you can create packaging that perfectly reflects your brand identity. Whether you need eco-friendly recyclable mailers, vibrant printed designs, or sturdy constructions for heavy-duty use, our custom mailer boxes deliver the right balance of practicality and marketing impact.
One for all solution, for custom printed packaging
Get everything custom packaging your business needs all in one place
paper box packaging
Eco-friendly packaging made of thin, flexible paperboard.
folding box
Compact foldable box crafted from lightweight paperboard.
Flap Gift Box
Magnetic flap box made with strong, stylish paperboard.
Corrugated Paper Insert
Sturdy insert designed from layered, flexible paperboard.
paper box packaging
Eco-friendly packaging made of thin, flexible paperboard.
folding box
Compact foldable box crafted from lightweight paperboard.
Flap Gift Box
Magnetic flap box made with strong, stylish paperboard.
Corrugated Paper Insert
Sturdy insert designed from layered, flexible paperboard.
Features
Sturdy
Easy Assembly
Vibrant Print
Free online proofing
Recyclable
Specifications
Specifications Material
3 layer corrugated carboard
Material Colour
Natural Kraft
Standard White
Thickness
2mm overall thickness
Inner Layer: 170 g/m2
Middle Layer: 150 g/m2
Outer Layer: 160 g/m2
Colour options
Casement windows open at multiple angles, allowing fresh air in or blocking rain, making them practical for various weather conditions.
Printing process
Digital Printing, Offset Printing & Screen Printing
Recycled Content
min. 80%
Offset Printing
Quantity: 500
piecesColour: CMYK + White
Digital Printing
Quantity: Upto 500 pieces
Colour: CMYK + White
Screen Printing
Quantity: No MOQ
Colour: Multiple single Colour options
Get into the big leagues with PackboxPrint
PackboxPrint brings the future of low-run packaging to your business today. Our advanced printing technology bridges the gap between traditional and modern methods, delivering high-quality results that rival lithographic printing. The outcome? A cost-effective alternative to litho that helps your brand compete at the highest level.
Our Value
Stylish durability
When your product demands protection but also needs to arrive in style, our custom mailer boxes are your best choice. Mailer boxes come in E-Flute, 1/16“ or B-Flute 1/8“ single-wall corrugated cardboard and can happily ship between 1-30 lbs. We’ll automatically select the best thickness for your box size to ensure it’s extra sound and sturdy.
Simple Sustainability
We are committed to sustainability and continuously explore innovative ways to make packaging more eco-friendly for the future. By using corrugated and paper-based materials with high recycled content, we ensure that our products not only meet performance needs but also minimize environmental impact.
All of our packaging materials are responsibly sourced and designed to support a circular economy. From production to end use, we prioritize reducing waste, lowering carbon footprint, and offering recyclable solutions that allow businesses to align with green practices while delivering reliable packaging.
Order a sample
Transform your innovative ideas into a reality by designing custom packaging online with our 3D editor. With quantities starting from as little as 25 boxes, we cater to packaging for small business as well as large organizations.
Easy to create
Select your sizeYour box size matters! Choose the best size for your custom mailer boxes. We have pre-made sizes to give your product the perfect fit.
Easy to create
Select your sizeYour box size matters! Choose the best size for your custom mailer boxes. We have pre-made sizes to give your product the perfect fit.
Material options
- Our classic white custom cardboard boxes are our most popular option. They have a gorgeous matte finish and take well to any color, especially bright, vibrant hues or a sleek all-black design.
FAQs
Round boxes are versatile and can be used for a variety of purposes, including packaging gifts, food items (like cakes or pastries), cosmetics, and retail products. Their unique shape makes them stand out, making them ideal for special occasions and premium packaging.
Round boxes can be made from various materials, including cardboard, paperboard, metal, and plastic. The choice of material often depends on the intended use, desired aesthetics, and required durability. For example, cardboard is common for round floral box, while metal may be used for more durable, reusable options.
Yes, round boxes can be highly customized. Brands can choose different sizes, colors, and finishes, and they can add logos, graphics, or other branding elements. Custom designs can enhance the packaging’s appeal and align it with a brand’s identity.
Many round boxes can be made from eco-friendly materials, such as recycled paper or biodegradable options. When considering sustainability, it’s important to look for certifications or labels that indicate the materials are environmentally friendly. Additionally, some manufacturers offer reusable or recyclable round boxes to reduce waste.
Selecting the right size of a round box depends on the items you intend to package. Measure the dimensions of your products and consider additional space for padding or inserts if necessary. It’s also essential to think about the presentation—larger boxes can create a more luxurious appearance, while smaller boxes are often better for smaller items.
Key Features of Our Custom Packaging Boxes
Protective dust flaps
Dust flaps inside the mailer box provide extra protection during transit, keeping the contents sealed, clean, and secure from dust or damage.
Self locking
Mailer boxes feature self-locking tabs for tool-free assembly. No tape or glue is needed—just fold and secure for a firm, reliable closure.
Two sided printing
Print on both the outside and inside of the box to elevate the unboxing experience and reinforce your brand message in every detail.
Recyclable
Crafted from eco-friendly corrugated material, all our mailer boxes are fully recyclable and suitable for brands focused on sustainability.
Free online proofing
Easily preview your custom mailer box design online before production begins—ensuring every detail is correct without added cost.
Fast turnarounds
We streamline every step from proofing to production, delivering your custom mailer boxes quickly to meet tight deadlines and seasonal launches.
Digital CMYK printing
Enjoy full-color, high-resolution printing with CMYK technology—perfect for bold logos, gradients, and detailed designs that pop.
Durable construction
Built from sturdy corrugated board, our mailer boxes resist crushing, bending, and moisture—ensuring products arrive safely and professionally.
All custom boxes are produced right here in China
OUR 5-STEP ORDER PROCESS
Order
You can place the custom order directly through our website.
Design
Please choose from our portfolio of custom designs or provide a certain layout, pattern, logo, or artwork.
Approve
You will get an email as a confirmation once you finalize the custom design.
Production
Our team will develop the custom boxes tailor-made to your exclusive designs.
Delivery
You will get the order delivered within two weeks after your confirmation.
REQUEST A QUOTE
Complete our quote request form or email us at Hu@packboxprint.com to receive a customized quote from our product specialists.