Custom box inserts and packaging inlays

Always engineered for a perfect fit, ensure your products are safe and sound with box inserts tailored to your products and packaging.

A box insert for every product

Our wide range of box insert options are designed to keep your products safe and looking their best. Choose from foam inserts, cardboard inserts or environmentally friendly alternatives – crafted for you.

Foam Inserts
Cardboard Inserts
Molded Pulp Inserts
Plastic Tray Inserts

Why Choose Our Paper Inserts

Our paper inserts are designed to provide protection, stability, and a premium look for your packaging, making every unboxing experience better.

Eco-Friendly & Lightweight

Made from recyclable paper, our inserts are sustainable, cost-effective, and easy to handle without adding extra weight.

Custom Fit & Versatile

Each paper insert is tailored to fit your product perfectly, enhancing stability while offering flexibility for different box styles.

Customizable Options

From size and shape to color and finishing, our paper inserts can be fully tailored to fit your product and brand needs.

What Are Box Inserts Made of?

Most inserts are made from cardboard or paper. These may be made from corrugated cardboard, gray board, or card paper. But foam products are also available and may be best suited to certain applications, such as glassware or heavy electronics. We can also make vacuum-formed PVC trays and holders.

Corrugated cardboard is lightweight yet strong, making it highly versatile for packaging. It’s ideal for space filling, blocking, bracing, and creating sturdy dividers or corner pads that protect products during shipping.

Gray board is thick, durable, and crafted from recycled waste materials, making it an eco-friendly choice. It’s cost-effective, flexible, and widely used for its rugged texture and natural look, perfect for sustainable packaging.

Card paper is thin, lightweight, and excellent for high-quality printing. It ensures sharp graphics and vibrant colors, making it ideal for small packages or detailed designs that require strong visual appeal.

Foam packaging (polyethylene or polyurethane) is lightweight, recyclable, and can be molded to any shape or size. It offers shock-proof protection for fragile products like electronics, glassware, or items with delicate surfaces, buttons, or switches.

Vacuum-formed PVC inserts are affordable, fast to produce, and deliver a snug fit for products of any shape. Ideal for electronics, toys, and food items, they ensure secure placement and enhance display appeal.

Uniquely customize your cardboard inserts

Enhance your packaging with tailored designs that match your brand identity. From colors and shapes to surface finishes and logos, every detail can be customized to stand out.

White paper
Natural Brown Kraft
Natural Kraft Board
Oyster White Board

Why Choose Packboxprint?

Precision Fit Inserts

Our paper inserts are designed to hold your products securely, ensuring safety during transport.

Eco-Friendly

Made from recyclable paper, our inserts provide sustainable solutions without compromising strength.

Versatile Applications

Perfect for cosmetics, electronics, and fragile items, enhancing both protection and display appeal.

Cost-Effective

Paper inserts are lightweight, reducing overall shipping costs while maintaining reliable protection.

Customizable Options

Choose from various sizes, shapes, and finishes to match your brand’s unique packaging requirements.

Create a memorable unboxing experience with ease

Expert support

Work one-on-one with a dedicated product expert to ensure your box inserts are engineered to be the perfect fit.

Tailored solution

Hand tailored to your products’ needs and journey, our custom packaging inlays ensure optimal protection at every step.

Unified Experience

Boxes and inserts go hand in hand. Let us handle all of your packaging needs in one place for a perfect fit every single time.

Meticulous precision

From meticulous crafting to dedicated detail-work, our inlays guarantee a precise fit for optimal protection.

Custom box inserts tailored to your products

Make a lasting impression and secure your product with custom box inserts. Whether it’s paper, cardboard or foam inlays – each one can be fully

protective packaging

Crafting the perfect packaging for your product takes more than just one glance. With sizes, shapes and weights to consider — plus all the materials that go into making a durable and protective box to house your products and everything else — there’s no room for guesswork! Our structural design team will help you bring your packaging visions to life and ensure the optimal protection from box to insert.

Order Process & Service Flow

From inquiry to delivery, our step-by-step process ensures efficient service, clear communication, and high-quality packaging results.

Inquiry Provides Solutions

When you send us an inquiry, our expert team carefully reviews your requirements and provides tailored solutions. We guide you in selecting the right folding box style, size, material, and finishing to match your product and brand positioning.

Provide a Quotation

Based on your packaging specifications, we prepare a detailed and competitive quotation. All costs are clearly outlined to ensure transparency, helping you evaluate options and make the best decision for your business with confidence.

Create Order Payment

Once the quotation and details are confirmed, you can proceed with secure order payment. This step officially starts the project, and our team ensures every order is processed promptly and managed with strict attention to accuracy.

Design and Draft

Our professional design team creates drafts and structural drawings according to your requirements. We provide digital previews or samples so you can confirm that the box style, printing, and finishing align perfectly with your brand vision.

Confirm the Production

After you approve the final design, our workshop team prepares production-ready manuscripts. Every detail is carefully checked to guarantee accuracy before moving into mass production, ensuring flawless packaging results.

Logistics Delivery

When production is complete, we arrange safe and efficient logistics delivery. With global shipping support and full tracking services, we guarantee your packaging will arrive on time and in excellent condition, ready for use.

Our Service

📦 Free Samples
Get a hands-on look at our quality with complimentary samples.

✉️ 1-on-1 Project Follow-Up
Enjoy personalized support throughout your entire project.

🎨 Professional Design Provided
Custom packaging design tailored to your brand and product.

🏔️ 20 Years of Experience
Two decades of expertise in packaging and printing services.

🚢 Reliable Logistics Support
Full tracking provided with guaranteed on-time delivery worldwide.

REQUEST A QUOTE

Complete our quote request form or email us at  Hu@packboxprint.com to receive a customized quote from our product specialists.